Sunday, November 13, 2016

A lot has happened since our last post.  In early may our whole greenhouse roof blew off during a storm.  We then had to shut the system down while we rebuilt it all this time with a solid metal structure.  We now have about 1600 holes for growing lettuce and rucola, over 25 buckets for basil, tomatoes and cucumbers as well as mint and Kangkong.
The automation is fully operational since months.  The main 3 NFT beds are fully controlled, this includes filling up water when needed, adding nutrients and acid, and monitoring temperature, pH, EC, and nutrient stock tank volumes.
One bucket system is also connected to the automated reservoir - we have 13 buckets in series, water trickles in one end and back out to the nutrient reservoir at the other end.
The NFT system suffered a bit in summer because the water temperature was quite high, above 33 degrees C at times, but we were still able to grow lettuce although they did not get very large before bolting.
On average we harvest about 6kg per week of leaves from the system.  We sell it as gourmet lettuce with 4 or 5 varieties (romaine, oakleaf, butterhead, salad bowl) all mixed together.  They are packed in 200g bags and when refrigerated will stay fresh for up to 2 weeks.
We have also sourced good quality foam for the seedlings and developed our own mold to cut the foam into cubes, we have foam pieces with 150 cubes, of 2x2 cm each.  Germination works extremely well even in very warm weather, with fresh lettuce we have close to 100%.
We have also started packaging our own brand of nutrient mix for leafy greens and we plan to sell that on ebay or to whomever is interested.  We have two mixes, one for summer and one for winter with slight variations in the nutrient content to account for temperature and light.
In the next post we will share a bunch of pictures of the various topics discussed in this blog post.  Thanks for reading!

Thursday, January 28, 2016

Helping a friend , Alok, to set up his system!!

Second and biggest hydroponic set up in Auroville



Plants inside the channel




 Mustard MICROGREENS!



Monday, January 11, 2016

Lettuce tested on the lab!!

Testing and research laboratory for water, soil and food products
Aurobrindavan, Auroville, T.N., India - 605101

Test Report
Customer name: Akash, Auroville.
Nature of sample: Plant material

Sample ID: Lettuce
Sample received: 23/12/15
Analysis completed: 31/12/15
Sample collected: by customer
Lab ID: 435

* Results on 100 gr of dry basis
Sl.
No.    Parameters                                 Units Results*
1.       Nitrate Nitrogen (as NO3)            ppm 310
2.       Chloride (as Cl)                            ppm 4000
3.       Total Nitrogen (as K)                    % 5.35
4.       Total Phosphorous (as P)              % 0.82
5.       Total Potassium (as K)                  % 9.24
6.       Total Sodium (as Na)                    % 5.66
7.       Total Calcium (as Ca)                   % 3.31
8.       Total Magnesium (as Mg)             % 0.72
9.       Total Sulfur (as S)                         % 0.37
10.     Total Zinc (as Zn)                        ppm 68.3
11.     Total Copper (as Cu)                   ppm 9.63
12.     Total Iron (as Fe)                         ppm 382
13.     Total Manganese (as Mn)            ppm 567
14.     Total Boron (as B)                       ppm 33.7
15.     Total Nickel (as Ni)                     ppm < 0.1
16.     Total Lead (as Pb)                       ppm < 0.



Now expanding to see if we can make a second level...we will try to have it finish today!








perfect weather for Lettuce!! they are all happy!! WE collected 18 kg of lettuce leafs since 21st december!!






Sunday, December 20, 2015

Hydroponic Automation System Completed

Yesterday (Dec 20th 2015) I completed the full automation system (Rev 1.0) which now manages one of the two grow NFT beds.  It runs fully on Wattmon, my automation platform and monitors the following parameters:

  • Water Temperature
  • Ambient Temperature
  • TDS (Total Dissolved Solids)
  • pH
  • Water level (high/low)


It also has three dosing pumps:
Acid Pump
Injects Phosphoric acid to regulate the pH down (our water has a very high calcium content and tends to move to about 8.5 pH).  pH is regulated around 5.5-6
Nutrient A + B pumps
Whenever the TDS drops below 900 ppm (about 1.5 EC) it will inject a bit of concentrated nutrient solution from the stock tanks.

Water Solenoid
Whenever the water goes below the low probe it will switch on the solenoid and replenish the tank until the high probe mark.

The next (and final) thing I want to add is a flow meter to monitor the actual water consumption of the system at different times of the year.

5 liter cans of A and B solution with dosing pump.  Acid is in the can to the left.

Tuesday, November 24, 2015

Friday, November 6, 2015


 Microgreens! Second round. This are 4 days old!! They are growing so fast!

Trying to grow microgreens on their final containers. Starting with no light and a close container. This are 2 days old. 
Normal mustar, yellow mustard, alfalfa, & metti
 Sprouting rucola on a normal cleaning sponge...lets see how it works!

The system after the rain...we have to re-adjust the silpaulin 




But the plants still looking good!